e&e expanded their scope of delivery for process technical plants in the field of extraction, evaporation and vacuum belt drying by the scope of liquid products mixing technique.
- Microencapsulation
- Emulsification
- Dispersion
- Homogenizing
- Suspension
e&e offers the use of the mixing technique of fluid systems to potential investors and customers on the basis of daily rates. The e&e plant for mixing technique of fluid systems is installed at a well-known manufacturer of ready-to-use emulsions.
Constructive consideration and keeping of GMP, FDA, 3A Standards for the planning of a plant.
e&e Mixing Plants
APPLICATION OF NEW MIXING TECHNOLOGIES FOR FLUID SYSTEMS
BASIC DATA OF e&e MIXING PLANTS
Afterwards specified please find the basic data of a pilot- and a production plant with three mixing tanks (0,7 t, 2,0 t and 5 t). Tasks which deviate from the specification of plants have to be agreed upon separately.I. Pilot plant for batch operation Y-Z-PLP 1
| Minimum liquid balance for circulation | 10 litres |
| Minimum liquid balance for circulation with cooling | 12 litres |
| Minimum liquid balance for circulation with cooling using a conducting ray mixer | 15 litres |
| Maximum liquid balance for additional dosing for the inline dispersing process | 6 litres (Premix) |
| Maximum total quantity at the end of the trials | 23 litres |
Besides a batchwise use of the pilot plant for testing purposes, also small scale productions in a continuous operation can take place.
| Performance (rotary piston pump): | approx. 280- 1200 kg/h / frequency-controlled 1- 10000 mPas |
|---|---|
| Performance axial jet stream mixer: | approx. 2,5 - 13,5 m³/h / frequency-controlled |
| Performance inline-rotor stator system: | approx. 7600 Upm / 3,5 - 21,83 m-sec. / frequency-controlled |
| Mixing tools: | Rotor/Stator width of the slot 0,5 / 1,5 / 3 mm |
| Performance heater-cooler: | approx. 0,45 m² exchange surface / hot water-cooling water |
| Pressure vessel additional dosing heated: | approx. 6,0 l / 0,5 - 6 barg / 10 - 95°C variable |
| Additional water dosing: | approx. 1 - 20 l/h / 6 barg variable |
II. Production plant Y-Z-PLP 4 with PLC/HMI
Trials with plant Y-Z-PLP4 will be recorded on a data base via PLC/HMI
I. Mixing tank 0,7 to, heated 20 - 95°C
| Minimum liquid balance for circulation | 100 litres |
| Minimum liquid balance for circulation with cooling | 150 litres |
| Minimum liquid balance for circulation with cooling using a conducting ray mixer | 340 litres |
| Maximum liquid balance for additional dosing for the inline dispersing process | 550 litres (Premix) |
| Maximum total quantity at the end of the trials | 700 litres |
I. Mixer performances:
| Performance (rotary piston pump): | approx. 3.000- 15000 kg/h / frequency-controlled 1- 15000 mPas |
|---|---|
| Performance axial jet stream mixer: | approx. 52 - 260 m³/h / frequency-controlled |
| Performance inline-rotor stator system: | approx. 3500 Upm / 3,88 - 23,26 m-sec. / frequency-controlled |
| Mixing tools: | 3X rotor/stator width of the slot 0,5 / 1,5 / 3 mm |
| Performance heater-cooler: | approx. 30,7 m² exchange surface / hot water-cooling water |
| Additional dosing heated (rotary piston pump): | approx. 280 - 1200 kg/h / frequency-controlled 1- 10000 mPas |
| Additional water dosing: | approx. 1 - 700 l/h / 6 barg variable |
II. Mixing tank 2 to, heated 20 - 95°C
| Minimum liquid balance for circulation | 150 litres |
| Minimum liquid balance for circulation with cooling | 200 litres |
| Minimum liquid balance for circulation with cooling using a conducting ray mixer | 920 litres |
| Maximum liquid balance for additional dosing for the inline dispersing process | 1600 litres (Premix) |
| Maximum total quantity at the end of the trials | 1800 litres |
II. Mixer performances:
| Performance (rotary piston pump): | approx. 3.000- 15000 kg/h / frequency-controlled 1- 15000 mPas |
|---|---|
| Performance axial jet stream mixer: | approx. 82 - 410 m³/h / frequency-controlled |
| Performance inline-rotor stator system: | approx. 3500 Upm / 3,88 - 23,26 m-sec. / frequency-controlled |
| Mixing tools: | 3X rotor/stator width of the slot 0,5 / 1,5 / 3 mm |
| Performance heater-cooler: | approx. 30,7 m² exchange surface / hot water-cooling water |
| Additional dosing heated (rotary piston pump): | approx. 280 - 1200 kg/h / frequency-controlled 1- 10000 mPas |
| Additional water dosing: | approx. 1 - 700 l/h / 6 barg variable |
III. Mixing tank 5 to, heated 20 - 95°C
| Minimum liquid balance for circulation | 600 litres |
| Minimum liquid balance for circulation with cooling | 650 litres |
| Minimum liquid balance for circulation with cooling using a conducting ray mixer | 1900 litres |
| Maximum liquid balance for additional dosing for the inline dispersing process | 4050 litres (Premix) |
| Maximum total quantity at the end of the trials | 4900 litres |
III. Mixer performances:
| Performance (rotary piston pump): | approx. 3.000- 15000 kg/h / frequency-controlled 1- 15000 mPas |
|---|---|
| Performance axial jet stream mixer: | approx. 92 - 460 m³/h / frequency-controlled |
| Performance inline-rotor stator system: | approx. 3500 Upm / 3,88 - 23,26 m-sec. / frequency-controlled |
| Mixing tools: | 3X rotor/stator width of the slot 0,5 / 1,5 / 3 mm |
| Performance heater-cooler: | approx. 30,7 m² exchange surface / hot water-cooling water |
| Additional dosing heated (rotary piston pump): | approx. 280 - 1200 kg/h / frequency-controlled 1- 10000 mPas |
| Additional water dosing: | approx. 1 - 700 l/h / 6 barg variable |
Raw materials, mixing products and components
In order to avoid misunderstandings the test products (components) which will be delivered have to be marked with:
- Addressee resp. name of the ordering customer for the trial and product denomination
- Product data sheets
As far as the substances concerned are not generally known and are hazardous substances, the corresponding DIN safety data sheets have to be enclosed for each delivered test product.
For the return of the test products corresponding big receptacles have to be delivered.
In case the test products are subject to the Ordinance on Hazardous Substances, the corresponding marking labels, the necessary documents of transport as well as the sheets of hazard (for example for the road transport) have to be enclosed.
In principal, the disposal of products has to be effected by the customer. e&e will not bear any expenses for transport and disposal.
In case certain instructions for treatment are predetermined on the part of the product manufacturer or user, we would appreciate receiving them already at the stage of planning of the trial.
Trials with explosive or harmful substances cannot be carried out or only upon agreement with e&e!
The general conditions regarding transport, return transport, cleaning of the test plant and perhaps further necessary expenditures are determined in our quotation for the trial.
The exact time scheduling will take place on return of the signed
test conditions.
In case you cannot attend the trials, you will receive a detailed information
about the trials resp. a written test report.
» Test conditions for trials with the pilot mixing plant Y-Z-PLP 1 (PDF)